Some tablet compression applications need more than standard tooling. Singhania Tableting develops special-purpose punches & dies for pharmaceutical and nutraceutical products where the process, tablet geometry or performance requirement calls for a customised approach.

Our special-purpose tooling includes solutions for effervescent tablets, chewable tablets, layered tablets and other specialised compression applications. Each requirement is engineered to the specified application with a focus on reliable fit, consistent performance and tooling life.

Core-Rod Tooling Core-Rod Tooling is used for tablets with a central hole and for tablet-in-tablet designs.
Tungsten Carbide Lined Punches & Die Where wear resistance is a key consideration, tungsten carbide can be used in selected punch and die applications to help reduce wear and extend tooling life.
Teflon Tip Punches Effervescent formulations can present sticking and corrosion challenges at the punch face. Teflon Tip Punches are designed to help minimise sticking, with a replaceable disc that can be changed if damaged.
Multi-Tip Tooling Multi-Tip Tooling is designed for small tablets where higher output is required.

By incorporating more than one tip on a single punch, the tooling can increase the number of tablets produced per turret revolution.

Multi-tip applications require careful tooling selection, setup and handling, and the tooling may have a shorter service life than conventional single-tip tooling.

It is particularly suited to high-volume production of small tablets.
Rotating Head for Shaped Punches Shaped punches can experience greater wear at the underside of the punch head than round tooling. A rotating head design helps distribute this wear and can contribute to improved tooling life.
Bakelite Relief Sticky formulations can lead to powder build-up on the die wall and may interfere with lower punch movement. A sharp undercut on the lower punch tip acts as a scraping feature during operation, helping to clean the die bore as the punch moves.